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Tacoma Narrows Bridge

Project

In 2002, the Washington State Department of Transportation (WSDOT) entered a design-build agreement with Bechtel and Kiewit Pacific Co., forming a joint venture to deliver the parallel eastbound span of the Tacoma Narrows Bridge. It was developed as a strategic initiative to enhance traffic capacity and flow across Puget Sound. Originally estimated at $849 million, the project was completed under budget at $786 million, as funds reserved for emergency scenarios were not required.

The Challenge

As the only direct highway connection between the Kitsap Peninsula and the I-5 corridor, the Tacoma Narrows crossing carries daily commuter, freight, and military traffic with no viable alternate route. The addition of a second suspension span required precise engineering coordination, rigorous quality control, and real-time oversight across multiple stakeholders.

With an estimated budget of $849 million, WSDOT faced the challenge of maintaining strict cost controls while mitigating potential risks associated with large-scale infrastructure construction. The complexity of a design-build project structure further increased the need for centralized project visibility, streamlined documentation, and accurate field reporting to prevent delays and cost overruns.

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Solution

WSDOT selected ATSER to implement a comprehensive Quality Assurance Procedure for Construction (QAPC) for this span of the Tacoma Narrows Bridge. The QAPC clearly defined the roles and responsibilities of all parties and established the procedural framework for managing construction quality across the project.

To support this effort, ATSER deployed a customized version of Assure-IT™, a web-based “Quality Assurance System”. The system provided an integrated platform for capturing, tracking, analyzing, and reporting materials testing and inspection data generated by both WSDOT and the design-build team. Assure-IT™ provided WSDOT with a centralized database to record and manage quality data from multiple testing laboratories and field operations. Information entered into the system was used to generate detailed reports that provide full visibility into material compliance, inspection results, and workmanship standards.

Field data was imported directly into the system through handheld computers pre-programmed with standardized test forms and inspection checklists. This created a seamless electronic connection between the field and the central database, improving accuracy and reducing manual processing. ATSER provided system configuration and implementation support to align workflows with project-specific quality requirements. Secure, role-based access ensured that engineers, inspectors, and managers had appropriate visibility and control over project data.

Results

With ATSER’s Quality Assurance Procedure for Construction and Assure-IT™, the Washington State Department of Transportation strengthened oversight and control for the parallel eastbound span of the Tacoma Narrows Bridge.

Stronger Accountability:
Clearly defined roles and centralized quality data improved coordination between WSDOT and the design-build team.

Real-Time Visibility:
Instant access to inspection and testing data accelerated issue resolution and decision-making.

Streamlined Compliance:
Standardized workflows and automated reporting reduced administrative burden and audit risk.

Improved Cost Control:
Proactive quality monitoring helped prevent rework and delays, supporting delivery under budget.

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